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The
aluminum barrel is produced by a process called "backward can
extrusion" which is a very fast and accurate method to produce hollow specimens of metal. A stable and well
controlled hydraulic drawing press is used for the process.
Figure
1 below, shows the tool setup in the hydraulic press. The “nose” and
“dye” material are made of hardened, polished and coated steel. In
the open position, the operator places an aluminum piece in the center
of the dye. The "nose" is moved down to the aluminum piece in
the dye (Figure 2) and the whiteboard marker barrel grows up
vertically from the dye when the "nose" is pushed into the
aluminum piece under very high pressure (Figure 3). In
a following process the
thread in the barrels top is produced by rolling.
The
backward can extrusion process and the rolling processes both consume
electricity.
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Production of the
aluminum barrel by "backward
can extrusion"
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Aluminum barrel
produced by backward can extrusion and rolling |
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